How
the Process Works
The Stone
Granite is quarried in many countries around the
world. There are over 800 different colors of granite available in
the world market today. Generally the granite is cut at the quarry
to slab dimensions of around 75 inches in width, 110 inches in length
and either 3 centimeters (1.25 inches) or 2 centimeters (0.75 inches)
in thickness. The thickness is standard, however, the other dimensions
width and length will vary depending upon conditions at the quarry
that dictate the dimensions that can be used. When a stone supplier
orders slabs, the dimensions other than thickness are always a variable.
See the section on Stone Education for more details.
The Stone Supplier
The Stone Supplier,
like those listed in our section "Stone
Suppliers," take on the responsibility of exporting the slabs
directly from the quarries and in full container loads. It may
take as long as three months from the time an order is placed until
it is delivered to the stone supplier. Due to the time lag between
order and delivery and large minimum order quantities, custom orders
for specific colors are a rarity.
The colors available in a market
are dependent upon the selections made by the Stone Supplier. The
Stone Supplier keeps close track of the types of colors that are
selling in the local market and buys accordingly. The Stone Supplier
warehouses huge quantities of stones and supports independent fabricators,
such as Premier Surfaces, by giving quick delivery of material.
Premier Surfaces works with all of the major Stone Suppliers in
the North Georgia market place. Premier Surfaces, by working closely
with the Stone Suppliers, knows the various colors that each supplier
has in inventory.
It is essential for Premier Surfaces to keep
this close relationship so that we can advise our customers where
to go to see a particular color or variation in stone. We have
displayed a large range of colors on this website but not all of
those colors are available at any given time in the Atlanta market.
You may also view available colors by visiting the Stone Suppliers
website. If you see a color you like we can tell you if it is available
and if not what colors may be similar in character.
Premier Surfaces
maintains a large inventory of popular colors but we often will
advise customers to visit the display rooms of the Stone Supplier
to view a wider range of colors and variations in veining. There
is a close working relationship between the Stone Supplier and
the Fabricator. The relationship is similar to a new car dealership
and the carmaker. Each has a job to do to meet the needs of the
customer and they work closely together to assure success as measured
by customer satisfaction.
The Fabricator (Premier Surfaces)
The Fabricator is the
primary contact for the customer in selecting the right stone for
the job and assuring that it is installed according to their desires.
We at Premier Surfaces are always ready to assist you in selecting
the right product for your project. Our new showroom is open to
everyone and we welcome the opportunity to talk to you about your
desires for new countertops or vanities and to explain all the
details regarding granite, marble or other stone surfaces you may
be considering.
The Project Manager
Premier Surfaces will guide
you through the entire process. The first step for most customers
is to get an idea of the scope and cost of the project. There are
two ways in which this can be handled. A very preliminary idea
can be had by filling out the "Request for Quote" form
on the website and either faxing or emailing it to us.
This procedure
will give you an estimated but not final cost of the project. Once
you receive the estimate and want to continue or if you already
know that you want to begin the process, Premier Surfaces will
assign a Project Manager (PM) to your particular project. The Project
Manager (PM) will be your primary contact with Premier Surfaces
for all issues, concerns, decisions and support, this keeps you
from having to contact multiple departments to find or submit information
regarding any aspect of your project.
The Detail
Your PM will arrange
to have a Detail completed for your project. The purpose of the Detail
is to gather all of the information necessary to develop an accurate
cost estimate for your project. An experienced, qualified technician
will come to your home to make accurate measurements of the square
footage of the countertops and the linear footage of edges. Other
information will be gathered that will include items such as: granite
color, edge profiles, corner treatments, sink type and edge reveal,
the number of faucet holes, range type, backsplash dimensions and
any information on special requests that you may have for your job.
The technician can also give you some idea as to potential placement
of seams, if necessary. The technician will inform you about all
aspects of installing granite or other stones in your home. A cost
estimate for the project will then be submitted to you for the
project and for your approval to continue to the next stage, the
Template.
The Template
Often the Detail and the Template are completed
at the same time if the customer is certain about continuing with
the installation. A trained, qualified and experienced technician
who knows all of the issues surrounding installation of granite
or other stones will conduct the template stage. Premier Surfaces
uses either a plastic sheeting material or a digital imaging device
to model the surfaces of your project.
It is highly recommended
that the existing countertop be removed prior to templating the
surfaces. The reason for this is that walls and cabinet tops are
variable in dimension and often not straight and true, even though
they appear to be. A minor variation can create unacceptable gaps
in the fit of the granite to the countertops. To avoid this situation
we prefer to remove the existing tops prior to templating.
The
technician will also advise you as to potential needs for seams
and where they should be placed from both an aesthetic and functional
aspect. Other items that will be reviewed include the access to
the room where the granite will be placed (Granite can weigh up
to 20 pounds per square foot making it extremely difficult to maneuver
a large piece into a tight space), making certain the sink you
select will fit into your cabinet base, checking the desired position
of the faucets to determine if there is sufficient space for the
faucet to fully operate (this can be an issue sometimes when a
granite backsplash of 1.25 inches thick is added to the wall behind
the faucets) and if there are special considerations that an installer
must be made aware of in your home. The cabinet base will also
be checked to make certain it is level.
Premier Surfaces technicians
are expert at granite but be advised that they are not certified
or insured to do cabinetry, plumbing or electrical work. Prior
to the countertop tear out the water supply to faucets must be
turned off and any electric or gas supply to cook tops must also
be disconnected. Care must be taken in turning the water supply
off as the valves that control the water flow to the faucets are
not used very frequently and they may leak after the faucets have
been removed.
Stone Selection
The selection of your stone should
ideally be made before the Detail stage. Your PM will work with
you on the stone selection. It is very important to personally
view the stones you will be using for your project. Photographs
of stones and small samples of stones are not sufficient to make
a final decision. Granite is a natural product and as such has
tremendous variations that cannot be captured in a photograph or
even a small sample. Premier Surfaces keeps a large inventory of
the most popular colors and some more rare stones. Your PM can
also advise you as to which Stone Supplier you could visit to see
a wider selection of the particular color you are seeking. When
you select the stone at Premier Surfaces we will place a hold tag
on your selection and enter the information into our project tracking
system.
If you select the stone at a Stone Supplier, advise them
that Premier Surfaces will be the fabricator give them all of the
necessary information including the name of a designer or home
remodeler if you have contracted with one for this project. The
Stone Supplier will then advise our purchasing department that
they have slabs on hold for your project and will give us the slab
identification numbers. Once you have authorized the project the
Stone Supplier will deliver the slabs to our location for fabrication.
Template
Layout
Premier Surfaces strongly recommends that you visit our
fabrication shop to layout your templates on the granite you have
selected. Each stone, regardless of the color, will have a surface
with many variations in color and graining. By personally laying
out your templates you get to select what part of the stone is
to be included in your countertop and vanity surfaces. This process
is critical when the project includes seams for a color that has
a high degree of graining or movement in the stone such as a Santa
Cecilia. When there is a high degree of movement in a stone it
is sometimes necessary to purchase an additional slab in order
to match the graining at the seam. We cannot make this decision
for you since it involves personal taste. The sinks to be used
for your project should be given to the technician at the time
of template or arrangements made to have the sink delivered to
our location. The sink is needed to assure an accurate cut of the
opening in the countertop for the sink.
Fabrication
Premier Surfaces
takes a great deal of pride in the skill and professionalism of our
fabricators. We have true artisans who take a great deal of pride
in the work they do in providing our customers with the fit and finish
that is the best in the industry. Fabrication begins once we have
all of the signed papers for the job, the stone selected, and delivered,
templates laid out and a firm installation date set. State of the
art equipment is used to fabricate every piece of stone installed
by Premier Surfaces.
Installation
The installation is normally completed
by a two person crew consisting of the Lead Installer and Installer.
On projects that involve very large pieces, difficult access to the
room or a combination of the two, an additional crew may be needed;
your PM will advise you if this is the case. To become an installer
for Premier Surfaces requires completion of an extensive documented
training program that includes all aspects of not only installation
but also fabrication of the stone. To become a lead installer additional
training is needed in how to understand and respond to our customer's
expectations.
Exceeding customer's expectations is the primary
goal at Premier Surfaces. Installers, while skilled in granite
installation, are limited by insurance and licensing requirements
to what they can do on the jobsite. They will not be able to perform
any electrical, plumbing or cabinetry work. Your PM can make recommendations
on qualified tradesman that can assist with these issues. Your
PM will work with our scheduler to confirm a time that is convenient
for you for your installation. The average installation time is
four hours. Please review the section Pre Installation Check List for more details on how to prepare for the installation. If you
have selected a cook top, the cutout for this type of unit will
have to be done in place.
The reason for this is that the edges
in front and back of the cook top are too narrow to permit transportation
and handling of the granite without cracking at those narrow points.
The cutting process will generate a significant amount of dust.
The installers will do all they can to minimize this but thee will
be a large quantity of dust generated. See the section Pre Installation
check List for more details.
Timing
Premier Surfaces
maintains one of the quickest turn around times in the industry.
We know the inconvenience of being without countertops for an extended
period of time. In normal conditions our turn around time will
be five to seven business days beginning from the time all information
is received. The information includes: purchase order signed; sink
selected and available at Premier Surfaces; faucet spread finalized;
edge profiles selected; granite or other stone selected, templates
completed and if desired templates laid out on the selected stone.
back to top |